Flexible cables.

For any section, a cable's flexibility depends on the diameter of its costituent elementary strands. Non-alloyed aluminium wire can easily be drawn down to 0.3 mm in diameter. The operation is more delicate for smaller diameters since the breakage rate can become higher. This problem is solved by using specially designed aluminium alloys. Indeed, the maximal breaking load of nonb alloyed aluminium is rather low. Hence, the effort required for passing it in the dies leads to the wire breaking for the slightest metallurgical flaw. It is therefore compulsory to use alloys for small sections, preferably the 131050, or a 6101 family alloy. It is just as essential to use a metal free of any impurities that could render it unfit for drawing. The characteristics of the strands demanded for use in flexible cables depend on the conditions of use.
In general though, they should have:

  • good mechanical properties (breaking load and elongation)
  • good resistance to alternated bending
  • good resistance to corrosion
  • good temperature stability
  • high electrical conducibility