Why aluminium multi-wire cable.
   

The lightness:Aluminium and aluminium alloys are appreciated for their lightness compared with many other metals such as Copper.
  • Good conductivity (2/3 higher than Copper).
  • Resistance to corrosiuon.

Thanks to the importance of these characteristics, the Aluminium Alloy, is paramount in underground, underwater telephone cables and in shielding of cables in general. 
The project was born as a consequence of continuous expand of conductor's market and from here the idea to apply a research turned to technological innovation. The chart below gives an exact comparison between the characteristics of some alloy and copper. With such important project TRAVAR will be able to offer multi-wire even with different aluminium alloys.
     

Comparison chart

COMPARISON BETWEEN 6101 (AL) AND COPPER WIRE USED FOR SHIEDING COAXIAL CABLES.

ALLOY COPPER   610166    

Chemical composition

99,9% Cu
0,1% others
  97,24% AL
0,63% Mg
0,63% Si
1,5% others
   
Ultimate Tensile Strength 220 N/mm2   360 N/mm2    
percentage elongation (min) 10%   3%    
Electric Conductivity 100% IACS   56,8% IACS    
Electrical resistivity (nano ohm metres) 17,2   30,7    
Yield 1,0   3,3    
Braided use
(for 300 m of  75 ohm of cable)
4,0 Kg.   1,2 Kg.    
This value are purely indicative
The single wire cable is supplied on DIN 250 plastic bobbins with a capacity of Kg. 7 each.
The single wire cable is supplied on DIN 355 plastic
bobbins with a capacity of  Kg. 16 each.
The multi-wire cable will be supplied on DIN 630 stamped steel bobbins with a capacity of Kg. 150 each.
The multi-wire cable will be supplied on DIN 800 stamped steel bobbins with a capacity of  Kg. 300 each.
Comparison of materials UTS
N/mm2
Elongation
%
Resistivity
nOhm x mt
Conductivity
IACS %
Resistance to corrosion
6101 - 55 360 - 380 3.5 30.7 56.8  
6101 - 56 360 - 380 3.5 30.7 56.8  
5154 - A 345 >3 53.9 32  
Cu 99,9% 220 >10 17.2 100  
Nominal
ø 
Mean
ø
Mean size Resistivity
Ohm/mt
Conductivity
Ohm2/mt
Resistivity
nOhm x mt
Conductivity
IACS %
Resistance to corrosion
0.16 0.161 0.02035 1.5296 0.03112 31.12428 55.4  
0.16 0.160 0.02010 1.5306 0.03076 30.75894 56.1  
0.24 0.243 0.04635 0.6697 0.03104 31.04292 55.5  
0.24 0.240 0.04522 0.6698 0.03029 30.28568 56.9  
0.28 0.288 0.06511 0.4713 0.03069 30.68683 56.2  
0.28 0.280 0.06154 0.4714 0.02901 29.01184 59.4  
0.37 0.375 0.11039 0.2767 0.03055 30.54509 56.4  
0.37 0.370 0.10747 0.2767 0.02974 29.73598 58.0  


Comparison table 1110 Aluflex *

COMPARISON BETWEEN 1110 ALUFLEX WIRE AND COPPER FOR
FLEXIBLE CABLES

ALLOY COPPER   1110 Aluflex    

Chemical composition

99,9% Cu
0,1% others
  99% AL
0,7% Fe
0,2% Mg
0,1% others
   
Ultimate Tensile Strength 220 N/mm2   120 N/mm2    
Minimum elongation 20 - 22%   15%    
Electric Conductivity 101% IACS   59,45% IACS    
Resistivity (nOhm.cm) 1,71   2,82    
* Available diameters (mm) minimum 0,16 maximum 0,80.